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Rosatom Starts Testing MOX Fuel For VVER Reactors

Simon Osuji by Simon Osuji
July 21, 2023
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Rosatom Starts Testing MOX Fuel For VVER Reactors

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Rosatom Starts Testing MOX Fuel For VVER Reactors

The Research Institute of Nuclear Reactors (a facility of Rosatom in Dimitrovgrad) started tests of VVER type fuel rods with uranium-plutonium MOX fuel in the MIR research reactor.

Based on the results of irradiation and special experiments, Rosatom scientists are committed to validate efficiency and reliability of MOX fuel operation in VVER reactors units, which make up the core of the nuclear power sector in Russia and are widely applied in other countries at Russian-designed nuclear power plants.

This is a new milestone of the Russian nuclear industry in closing the nuclear fuel cycle. At present, Rosatom produces MOX fuel only for fast-neutron reactors, in particular, the world’s most powerful BN-800 fast reactor at the Beloyarsk NPP.

For light-water thermal neutron VVER reactors, Rosatom had developed uranium-plutonium REMIX fuel, which successfully passed the full lead-test rods program on a commercial VVER-1000 reactor, and now is undergoing lead-test assemblies operation.

The plutonium content in REMIX fuel is up to 1.5%; it is based on a mixture of regenerated uranium and plutonium bred in the reactor. MOX (mixed oxides fuel), in turn, is a mixture of plutonium oxides and of depleted uranium oxides.

The MOX fuel for VVERs is expected to contain approximately 5.5-7.5% of plutonium. This will ensure greater flexibility and efficiency of regenerated nuclear materials involvement in the VVER fuel cycle and optimize the costs of uranium-plutonium fuel fabrication before its full-scale introduction.

Rosatom Starts Testing MOX Fuel For VVER Reactors

“Today, as decades ago, nuclear fuel for VVER is enriched natural uranium, in rare cases – regenerated uranium. However, in the near future, having proven references for uranium-plutonium fuel operation, we will be able to offer the whole range of options for the fuel matrix, depending on NPP requirements and fuel cycle strategy. As light-water thermal reactors make up the core of nuclear power, this will be enable expand their resource base, reprocess irradiated fuel instead of storage, and significantly reduce the volume of nuclear waste,” Alexander Ugryumov, Senior Vice President for Research and Development at TVEL JSC, commented.

For irradiation in the MIR reactor, 21 MOX fuel rods (with plutonium content of 5-12%) had been manufactured in cooperation between the enterprises of TVEL Fuel Company of Rosatom – Bochvar Institute, Novosibirsk Chemical Concentrates Plant an and Siberian Chemical Combine.

The experimental fuel assembly loaded into the research reactor loop contains twelve fuel rods. Another nine fresh fuel rods will be gradually inserted in the bundle replacing the irradiated ones, which will be partly extracted at each stage for post-irradiation studies (achieving certain levels of the fuel burnup).

Rosatom Starts Testing MOX Fuel For VVER Reactors

The strategy of the Russian nuclear power development is aimed at establishment of the dual-component nuclear power system with both thermal and fast-neutron reactors and wide introduction of the closed nuclear fuel cycle technologies, based on fabrication of fresh uranium-plutonium fuel from spent fuel. As fast-neutron reactors become more widespread, it is expected to achieve the balance in “circulation” of nuclear fuel materials between fast and thermal reactors.

Innovation plays a significant role in enhancing manufacturability within the nuclear power industry. For VVER reactors, innovation has led to the development of advanced materials, improved designs, and enhanced manufacturing processes, making these reactors more efficient, reliable, and economical.

The design of reactors of this type allows for optimal heat transfer and energy conversion, resulting in higher electricity generation per unit of fuel. Also, among the many features of this type of reactors, their durability can be distinguished.

VVER reactors are designed to have a long operational life. With proper maintenance and refurbishment, these reactors can operate for 60 years, providing a reliable and continuous source of electricity. Moreover, VVER reactors have a lower environmental impact comparing to other traditional energy sources such as coal or natural gas.

They produce no greenhouse gas emissions during operation and contribute significantly to reducing carbon dioxide emissions and combating climate change. The various benefits of VVER reactors make them an attractive choice for countries looking to meet their energy demands sustainably and securely.

Currently, one VVER-1200 reactor is being built on the African continent – at the El-Dabaa NPP in Egypt. It has been estimated that this NPP will generate approximately 2.4 trillion kilowatt-hours over its entire life. Due to the long service life and constant mode of operation, the costs of building a power plant will more than pay off.

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